12V 9T 2.0KW starter motor 19662N 28100-0L070 28100-0L072 28100-0L080 28100-0L081
Applicable models:TOYOTA 2KD 1KD 1KZ D-4D 2.5L 3.0L HILUX 2005
Consult now
Reference part number:STG92652 F-000-AL0-111 115594 190.595.092 19662N 220996 ,281000L070,281000L072,281000L081,281000L082 25-4491 255080 28100-0L070 28100-0L072 28100-0L080 28100-0L081 6010A05 9503 CST10A05 CST10A05AS CST10A05ES CST10A05GS EAA-123091 F000AL0111 F004A94008 F004A94011 CST10A05OS CST10A05RS DRS1141 DS2251 LRS3818 AEY3818
Product Attributes
| Power horsepower : | 12V 2.0KW |
| Number of feet : | 9T |
| Size : | 24*12*16single unit inner box |
| Weight : | net weight：4.15KG |
| Packaging : | Neutral kraft paper packaging |
| Spot/Pre sale : | Spot goods |
| Warranty : | 1 year |
| Product number : |
Product Details
| Type : | ENGINE STARTER |
| Specification : | 12V 2.0KW |
| Number of feet : | 9T |
| Brand : | nuojin |
| Number : | 28100-0L070 |
| Quality : | Remanufacture |
| Delivery time : | 10 day |
Installation Method for Toyota 2KD / 1KD / 1KZ D‑4D 2.5L / 3.0L Hilux 2005 12V 2.0KW Starter (Professional Version)
Applicable models: Toyota Hilux 2005 equipped with 2KD‑FTV (2.5L), 1KD‑FTV (3.0L), 1KZ‑TE diesel engines and matched 12V 2.0KW starter. This procedure includes safety specifications, removal, installation, torque standards and function tests, and can be directly used in repair work orders and technical documents.
1. Pre‑Installation Preparation (Safety + Tools + Inspection)
1.1 Safety Operation Specifications (Mandatory Clauses)
Power disconnection: First disconnect the negative battery terminal (-), move and secure the cable, wait 5 minutes to discharge residual voltage from the electronic control system to prevent short circuits, burnt wiring or damage to the starter B+ terminal.
Vehicle support: Park on a flat and solid ground, apply the parking brake, put automatic transmission in P and manual transmission in Neutral, chock the wheels; support the vehicle firmly with safety stands, never rely only on a jack.
Personal protection: Wear insulated gloves and safety goggles throughout the operation; open flames and smoking are strictly prohibited in the work area, keep away from fuel lines, high‑temperature exhaust pipes and the battery.
Tool counting: Count tools before and after work to prevent leaving them in the engine compartment and causing mechanical failure.
1.2 Tool List
Socket set (12/13/14mm, including long sockets), ratchet wrench, torque wrench, multimeter, electrical tape, clean cloth, rust remover (WD‑40), high‑temperature grease (NLGI Grade 2).
New starter: Confirm 12V, 2.0KW, and ensure the mounting spigot, fixing holes, B+ terminal and 50 control plug are fully identical to the original.
1.3 Starter and Mounting Position Inspection
New starter: Undamaged and undeformed housing; drive gear free of wear or broken teeth; armature rotating smoothly without seizure; wiring terminals free of oxidation or burning; solenoid switch free of looseness or damage.
Mounting position: Clean flywheel housing mounting surface, free of oil, rust or protrusions; threaded holes free of damaged threads or metal chips; flywheel ring gear free of severe wear or broken teeth.
Wiring harness: B+ main cable undamaged, wire size meeting OEM standards; control plug free of terminal backout or oxidation; intact insulation layer.
2. Removal of Old Starter (Skip if already removed)
Mark wiring harness: Use a marker to mark the positions of the B+ power cable and 50 control plug and take photos for reference to avoid confusion during reassembly.
Disconnect wiring harness: Unplug the 50 control plug first (grasp the plug body, do not pull the wire); loosen the B+ terminal nut with a socket, remove the cable and insulate it; remove the ground cable and insulate it.
Remove fixing bolts: The starter is secured to the flywheel housing with 2 M12 bolts. Loosen the bolts gradually in diagonal order, support the starter (approx. 5–7kg) throughout to avoid dropping and damaging the ring gear.
Take out the starter: Pull out the starter slowly to avoid collision with the flywheel ring gear and surrounding components; clean the mounting surface and threaded holes to remove oil and metal chips.
3. Installation of New Starter (Core Steps)
Step 1: Positioning and Pre‑Tightening
Push the new starter smoothly into position, with the drive gear fully inserted into the flywheel housing spigot, ensuring a tight, gap‑free fit on the mounting surface.
Install the 2 fixing bolts, turn them 3–4 full turns by hand to confirm aligned threads without cross‑threading; do not fully tighten yet.
Step 2: Torque Tightening (Toyota OEM Standard)
Tighten the fixing bolts in diagonal sequence in 2–3 stages to 35–40 N·m (universal standard for 2KD/1KD/1KZ).
Do not exceed the torque limit to avoid bolt breakage or housing cracking; insufficient torque will cause looseness, abnormal noise and poor meshing.
Step 3: Electrical Connection (Strict Sequence)
Connect the ground cable: Refit the ground terminal, tighten the nut to 8–10 N·m to ensure reliable grounding.
Connect the 50 control plug: Push fully into place and confirm locking, no looseness or backout.
Connect the B+ power cable: Clean the terminal contact surface, refit the cable nut and tighten to 15–18 N·m; wrap the B+ terminal with electrical tape / protective cap, short circuit is strictly prohibited.
Wire routing: Keep all wiring away from exhaust pipes and moving parts, secure firmly to prevent abrasion and short circuits.
Step 4: Lubrication and Meshing Inspection
Apply a small amount of high‑temperature grease to the starter drive gear and armature shaft splines to reduce meshing friction.
Rotate the crankshaft manually 2–3 times, check that the drive gear meshes smoothly with the flywheel ring gear, without seizure or interference.
4. Power Restoration and Function Testing
Restore power: Connect the negative battery terminal and ensure it is tight.
Power‑on self‑test: Turn the ignition switch to ON; the charging light and warning lights on the dashboard should light up normally with no abnormal alarms.
Start test: Start the engine; the starter should run smoothly without whistling / abnormal noise, the drive gear meshes smoothly with the flywheel and retracts immediately after starting; no grinding or slipping after engine startup.
Voltage testing (multimeter):
Voltage at startup moment: ≥ 9.5V (low voltage indicates starter or wiring fault).
Idle charging voltage: 13.8–14.5V (normal charging system).
Visual inspection: No oil leakage, overheating or unusual odors; no loose bolts; no wiring interference or overheating.
Troubleshooting: If there is abnormal startup noise, failure to retract or grinding, shut off the engine immediately and check meshing clearance, torque, wiring and starter compatibility.
Installation Precautions for Toyota 2KD / 1KD / 1KZ D-4D 2.5L / 3.0L Hilux 2005 12V 2.0KW Starter
(Detailed Professional Version)
I. Safety Operation Precautions (Mandatory)
Must Disconnect the Negative Battery Terminal First
Before removing or installing the starter, disconnect the negative battery terminal (-), move the cable away and secure it. This prevents accidental grounding of the B+ constant-power terminal, sparks, burnt wiring, short circuit fire, or damage to the solenoid switch.After disconnection, wait 5 minutes to fully discharge residual voltage from the engine electronic control system.
Safe Vehicle Support
Park the vehicle on flat, solid, non-slip ground. Apply the parking brake firmly; put automatic transmission in P and manual transmission in N. Install wheel chocks front and rear.Support the vehicle securely with safety stands. Never work only with a jack to prevent vehicle slipping and injury.
Personal Protection and Worksite Safety
Wear insulated gloves and safety goggles during the entire operation to avoid electric shock, scratches, and burns.Open flames and smoking are strictly prohibited in the work area. Keep away from fuel lines, high-pressure oil pipes, high-temperature exhaust pipes, and the battery to prevent fire or explosion.
Tool Counting
Count all tools before and after the job. Do not leave sockets, wrenches, bolts, etc., in the engine compartment, near the transmission, or inside the flywheel housing, to avoid damaging the ring gear, housing, or drive shaft after startup.
II. Starter Matching and Inspection Precautions
Model Must Be Fully Identical
Applicable to: Toyota 2KD-FTV / 1KD-FTV / 1KZ-TE diesel engines
Must confirm:
Voltage: 12V, Power: 2.0KW
Mounting spigot, hole spacing, and bolt size match the original
B+ power terminal and 50 control plug (position and shape) are fully identical
Do NOT use starters of different power, gear count, or model series; otherwise, gear clashing, poor meshing, free spinning, or ring gear burning will occur.
New Starter Must Be Inspected Item by Item
Housing free of cracks, deformation, or impact damage
Drive gear free of wear, broken teeth, or deformation
Armature rotates smoothly, no seizure, no abnormal noise
Solenoid switch free of looseness, damage, or burning
Wiring terminals free of oxidation, deformation, or looseness
Unqualified starters are prohibited from installation.
References：
Authoritative References
Installation Precautions for Toyota 2KD / 1KD / 1KZ D-4D Starter
(For direct use in technical documents)
1. Core Basis: Toyota Original Factory Service Manual (OEM)
Applicable engines:1KD‑FTV, 2KD‑FTV, 1KZ‑TE diesel engines
Applicable models:Toyota Hilux 2005 and equivalent chassis models of the same period
Document source:Toyota Original Factory Service ManualEngine Electrical System / Starting System Section
Referenced contents:
Standard procedures for starter removal and installation
Mounting bolt torque: 35–40 N·m
B+ power terminal torque: 15–18 N·m
Ground terminal torque: 8–10 N·m
Meshing clearance standard for drive gear and flywheel ring gear
Electrical safety operation specifications for starting system
2. Toyota Official Starter Installation & Safety Procedure
Disconnect the negative battery terminal before service
Striking the starter housing, gear or wiring terminals is strictly prohibited
B+ main power terminal must be insulated
Starting test and voltage inspection must be performed after installation
References：
Authoritative References
Installation Precautions for Toyota 2KD / 1KD / 1KZ D-4D Starter
(For direct use in technical documents)
1. Core Basis: Toyota Original Factory Service Manual (OEM)
Applicable engines:1KD‑FTV, 2KD‑FTV, 1KZ‑TE diesel engines
Applicable models:Toyota Hilux 2005 and equivalent chassis models of the same period
Document source:Toyota Original Factory Service ManualEngine Electrical System / Starting System Section
Referenced contents:
Standard procedures for starter removal and installation
Mounting bolt torque: 35–40 N·m
B+ power terminal torque: 15–18 N·m
Ground terminal torque: 8–10 N·m
Meshing clearance standard for drive gear and flywheel ring gear
Electrical safety operation specifications for starting system
Related Articles
Discover practical tips to extend the lifespan of your Starter Motor. Learn maintenance strategies, warning signs, and professional insights from a reliable Manufacturer with large-scale Production and batch supply capabilities.....
Understand why Heavy-Duty Starters are vital for diesel engines working in severe environments. Discover benefits of reliable starter systems from professional Manufacturers with bulk Production capabilities.....
Discover how to evaluate Heavy-Duty Starter specifications, including torque, voltage, and power ratings. Learn how manufacturers ensure production quality and bulk supply reliability for demanding industrial and commercial applications.....
Learn how to replace a Starter Solenoid safely and efficiently. This practical guide covers tools, step-by-step procedures, and maintenance tips, with advice on sourcing from a reliable Manufacturer with stable Production capabilities for bulk supply.....
Discover the Auto Starter meaning, how an auto starter works in vehicles, its key components, common problems, and why choosing a professional Manufacturer with bulk Production capability ensures quality and reliability.....
Explore the critical role of Alternator Parts in high-output electrical systems. Learn how professional Alternator Parts Manufacturer ensures stable production, bulk supply capacity, and reliable performance for demanding power applications.....
