clutch plate 22400-A80D00，DW19，2240080D00，22400A80D00 DW-19，22400-80D00，22400-A80D00 DW19，2240080D00，22400A80D00 DO019，DW19，803858 FOR Daewoo

The installation steps for the clutch friction plate of Daewoo automobiles are similar to those of Daihatsu automobiles, but there may be differences in specific operational details depending on the model. The following are the general installation steps: •  Preliminary Preparation: Park the vehicle in a flat and safe place, pull up the handbrake, and disconnect the negative battery cable. Prepare tools such as socket wrenches, torque wrenches, as well as new components like the clutch friction plate, pressure plate, and release bearing.  •  Removal of Related Components: Lift the vehicle, remove components related to the transmission such as the half-shaft, then 卸下 the bolts at the connection between the engine and the transmission case, separate the transmission from the engine, and carefully lower the transmission.Remove the old clutch friction disc: Use a tool to secure the clutch flywheel. If there are no marks on the clutch cover and flywheel, make assembly marks. Then, gradually loosen and remove the fixing bolts of the clutch cover and flywheel diagonally, and sequentially take down components such as the clutch cover, clutch friction disc, release bearing, and release fork.  •  Cleaning and inspection: Use a clean cloth to carefully wipe the surfaces of the flywheel and pressure plate to remove oil stains, dust, and impurities. Check the wear condition of components such as the flywheel, pressure plate, and release bearing. If there is severe wear or damage, they should be replaced in a timely manner. At the same time, check whether the splines of the first shaft of the transmission have problems such as wear or deformation.  •  Install the pilot bearing: Add an appropriate amount of lubricating oil to the pilot bearing on the flywheel, then install the pilot bearing into the corresponding hole of the flywheel to ensure it is securely installed.Install the release bearing and release fork assembly: Install the release bearing and release fork assembly in the proper position, ensuring that the release bearing can move flexibly driven by the release fork and that it fits well with the first shaft of the transmission.  •  Install the new clutch friction disc: Typically, position the new clutch friction disc with the boss side facing the gearbox and the non-boss side facing the flywheel, aligning the central spline with the drive shaft. Special guide shafts or similar tools can be used to assist in installation to ensure accurate positioning.Install the pressure plate: Mount the pressure plate onto the flywheel, align it with the previously made assembly marks, hand-tighten the fixing screws, then uniformly tighten the bolts in a diagonal sequence to the torque specified by the manufacturer. During the tightening process, use a torque wrench to avoid over-tightening or under-tightening the bolts.  •  Install the transmission and other components: Reconnect and secure the transmission to the engine in the reverse order of removal, then install components such as the half-shafts, ensuring all connecting bolts are properly tightened.  •  Connect the battery and test: Connect the negative battery cable, start the car, and check if the clutch pedal travel is normal, if the clutch disengages and engages smoothly, and if there are any abnormal noises or vibrations. A road test can be conducted to confirm smooth gear shifting and further inspect the clutch's operation.

The following points should also be noted during installation: •  Keep it clean: Before installation, the surfaces of the pressure plate and flywheel must be thoroughly cleaned to remove oil, dust, impurities, etc., to prevent these foreign objects from affecting the normal friction transmission between the friction plate and the flywheel, which may cause problems such as clutch slippage. At the same time, ensure that the friction plate itself is clean and free of oil stains.  •  Check the condition of components: Carefully check whether the new clutch friction plate is damaged or deformed. If there are defects, it should be replaced in time. Also, check the fit between the splines of the driven plate hub and the splines of the transmission input shaft to ensure that both can move freely without jamming or obvious looseness.Proper lubrication: Apply an appropriate amount of temperature-resistant and pressure-resistant grease to parts such as the clutch disc splines, the contact points between the release bearing and the release fork, but strictly control the amount to avoid grease getting on the working surface of the friction plate. Otherwise, it will reduce the friction force and cause the clutch to slip.  •  Use special tools: During the installation process, try to use special tools such as a dedicated guide shaft to ensure the accurate installation position of the clutch friction plate, and avoid situations such as deformation of the clutch cover or incorrect installation.

References：The content I previously provided regarding the installation of clutch friction plates for Daewoo automobiles was mainly a synthesis of general knowledge and experience in the automotive repair field, and did not directly cite any specific or particular source. The sources of the information mainly include: • Automotive professional websites: Such as Autohome, PCauto, etc., which have many articles and Q&A sections on automobile clutch repair and installation. For example, on Autohome, car owners share experiences such as the need to pay attention to cleaning and correct installation direction when installing clutch plates. Relevant content on PCauto also mentions key points such as checking the status of components and uniformly tightening bolts during installation. This general installation knowledge provided me with a basic reference, which I then organized in combination with the general characteristics of Daewoo automobiles.Automobile Repair Manuals: Although there is no explicit reference to the official repair manual for a specific model of Daewoo automobile, the specifications and requirements for clutch system installation in general manuals in the automotive repair field, such as cleaning requirements, torque standards, and component inspection methods, have provided significant guidance for me in writing the content about the installation of Daewoo automobile clutch friction plates.  •  Professional Automotive Repair Books: Some professional automotive repair books systematically explain the installation steps and precautions for clutch components, including the installation direction of friction plates and lubrication requirements, which also serve as important bases for me to organize relevant content.